Thought Leadership

Results

What to Automate in Micro Assembly, and What Not To

Forj Medical’s Adam Kress shares a grounded view of automation in micro assembly: what to automate, what to keep manual,...

Inside the Build: Surgical Energy

Surgical energy is used in nearly 80% of US surgical procedures, yet three or four new clinical applications still emerge...

Inside the Build: Saving Newborns

A nitric oxide delivery system for preterm newborns, with around 1,000 BOM line items and 40 hours of touch time...

Inside the Build: 18 Months to FDA

A startup had a life-sustaining therapy but no team to turn it into a portable device. Kera West, Nate Bolyard,...

Inside the Build: The Thursday-Night Coil

The story of a Thursday-night call, a coil that already existed, and the packaging and winding redesign that turned a...

Fewer Handoffs, Faster Innovation: Why Vertical Integration Matters More Than Ever

Vertical integration has become one of the most frequently used phrases in medical device manufacturing. Visit the website of almost...

Where Test Plans Break: Measuring the Performance of Ultra-Miniature Sensors

Forj Medical’s Product Development Engineers, Dan Hanson and Aaron Harpster, recently authored an article on testing ultra-miniature sensors in Medical...

What’s at Stake When Designing Sensor-Enabled Devices

Forj Medical’s Product Development Engineer, Dan Hanson, recently authored an article on micro-sensor integration in Medical Design & Development. Hanson...

Inside the Build: Redesigning a Surgical Navigation Tracker

Inside Forj's redesign of a spinal navigation tracker: how coil-on-PCB packaging, a simplified mold, and in-house vertical integration turned a...

Seamless From Start To Scale Episode 1

You expect a film about manufacturing. You get something else. Three Forj Medical team members on craft, collaboration, and the...

Inside the Build: Automating Precision at Scale

Welcome to Inside the Build, a podcast series that dives deep into how Forj Medical solves complex manufacturing challenges, told...

Design for Automation (DfA): How the Design Stage Makes or Breaks Automation

Forj Medical’s Senior Director of Engineering for Automation and Molding, Kelly Peterson, recently authored an article on Design for Automation...

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