Microelectronics for Biosensors
Experts in microelectronic subassemblies and devices. Building a multi-functional micromedical device and incorporating the electronic circuits required to power it calls for proven expertise – from the earliest stages of design all the way to full-scale production.
Engineer-led design optimization from design guidance through validation.
Our unparalleled experience in microelectronic assembly and circuit design comes from decades of helping device companies reduce product size while improving cost and time efficiencies. We help our partners overcome design challenges in microelectronic subassemblies and devices by incorporating ultra-fine pitch circuits with components down to 01005.
Key Capabilities
- Design expertise in high-density, multi-layer, ultra-fine pitch circuits
- 254-micron pitch with 100-micron solder balls
- Skilled at high-speed, automated PCB/Flex circuit assembly down to 01005 (0.010” x .005”)
- Micro-Via Dimensions 80um/178m (2mil dielectric)
- Optimized circuit design for ultra-low power consumption and miniaturization
- In-house, state of the art surface mount technology (SMT) pick-and-place machines to populate flex circuits or printed circuit boards
- The strongest welds and unsurpassed quality using in-house ball bonding and wedge bonding
- Assembly performed in ISO Class 8 tested controlled environments
Micromedical Capabilities
With over 250 million components and assemblies produced per year, we partner with industry-leading medical device companies to build world-class products that improve people’s lives.
Custom EM Sensors & Assemblies
What we do: Custom electromagnetic sensor designs to address EM performance and size requirements.
Why it matters: Meet induction, resistance, sensitivity, and localization goals while seamlessly integrating within interventional devices.
Precision Molding
What we do: Fully-automated high-volume capabilities, best-in-class needle and insert molding capabilities
Why it matters: Reduces assembly steps, speeds up timelines, and lowers costs for efficient market entry.
Microelectronics
What we do: Microelectronic assembly and circuit design, incorporating ultra-fine pitch circuits with components down to 01005.
Why it matters: Improve performance, reduce cost, and scale efficiently.
Polymer and Metal 3D Printing
What we do: We manufacture high-precision additives for both polymer and metal components.
Why it matters: Accelerates development timelines, reduces material waste, and enables design for intricate medical device components.
Automation
What we do: Design and integrate custom automation into our processes and workflow.
Why it matters: Reduces assembly steps, speeds up timelines, and lowers costs for efficient market entry.
Microcatheters and Access Sheaths
What we do: Precision-engineered microcatheters and access sheaths designed for enhanced navigation, trackability, and compatibility with interventional devices.
Why it matters: Improves procedural efficiency, ensures patient safety, and supports next-gen minimally invasive medical treatments.
What Our Customers Are Saying
I feel lucky to have had such a great supplier for the past 3 years. We accomplished so much together, and I am very appreciative of Intricon’s hard work and commitment to us. Their collaboration and support, especially during the rough times, did not go unnoticed.
Senior Supplier Quality Engineer
Leading Medtech Company
Intricon was identified as our component supplier based on their reputation in the medical device industry, over molding capability, ISO-8 clean room manufacturing capacity, automation ability, and the expertise offered by their team. As an Intricon client, you immediately understand that they are a multifaceted supplier with systems designed to support the full breadth of medical device manufacturing, ranging from material sourcing to finished device assembly, packaging, and labeling.
External Manufacturing, Associate Director
Medical Therapeutics Company
Since the onset of our partnership, Intricon has applied their extensive engineering knowledge and Quality Systems rigor to ensure the components manufactured will be of the highest quality and comply with the associated FDA and ISO requirements. Intricon’s staff are truly what makes the company so impressive and such a valued partner as illustrated via organization of project teams, effective inter and intra organizational communication, strong root cause investigations, and unsurpassed medical device manufacturing knowledge.
Associate Director, External Manufacturing
Gastrointestinal Enzyme-Based Product Company