Electromagnetic Sensors for Surgical Navigation
Intricon uses proprietary modeling and engineering processes to achieve ultimate signal integrity within the smallest possible footprint. The resulting EM sensors effectively meet your induction, resistance, sensitivity, and localization goals while seamlessly integrating within interventional devices.
Tailored solutions for the most effective electromagnetic sensing.
End-to-end customization with broad compatibility.
With practical experience in both sensor and full-device design, Intricon is uniquely positioned to provide advice and support, from development all the way to high-volume manufacturing.
Key Capabilities
- Unique designs to address electromagnetic performance and physical
requirements - High-volume scalability in winding and assembly
- Unparalleled capabilities in fine wire bonding to attach micro-sensors to twisted pair leads or other wires to create full-length connectivity
- Optimization of entire systems, including sensor, assembly, operating space, field generator, and EM performance
- Understanding of the optimal core material balances trade-offs between permeability, saturation, and material strength
- Ensuring seamless performance of the entire electromagnetic tracking system
Micromedical Capabilities
With over 250 million components and assemblies produced per year, we partner with industry-leading medical device companies to build world-class products that improve people’s lives.
Custom EM Sensors & Assemblies
What we do: Custom electromagnetic sensor designs to address EM performance and size requirements.
Why it matters: Meet induction, resistance, sensitivity, and localization goals while seamlessly integrating within interventional devices.
Precision Molding
What we do: Fully-automated high-volume capabilities, best-in-class needle and insert molding capabilities
Why it matters: Reduces assembly steps, speeds up timelines, and lowers costs for efficient market entry.
Microelectronics
What we do: Microelectronic assembly and circuit design, incorporating ultra-fine pitch circuits with components down to 01005.
Why it matters: Improve performance, reduce cost, and scale efficiently.
Polymer and Metal 3D Printing
What we do: We manufacture high-precision additives for both polymer and metal components.
Why it matters: Accelerates development timelines, reduces material waste, and enables design for intricate medical device components.
Automation
What we do: Design and integrate custom automation into our processes and workflow.
Why it matters: Reduces assembly steps, speeds up timelines, and lowers costs for efficient market entry.
Microcatheters and Access Sheaths
What we do: Precision-engineered microcatheters and access sheaths designed for enhanced navigation, trackability, and compatibility with interventional devices.
Why it matters: Improves procedural efficiency, ensures patient safety, and supports next-gen minimally invasive medical treatments.
What Our Customers Are Saying
I feel lucky to have had such a great supplier for the past 3 years. We accomplished so much together, and I am very appreciative of Intricon’s hard work and commitment to us. Their collaboration and support, especially during the rough times, did not go unnoticed.
Senior Supplier Quality Engineer
Leading Medtech Company
Intricon was identified as our component supplier based on their reputation in the medical device industry, over molding capability, ISO-8 clean room manufacturing capacity, automation ability, and the expertise offered by their team. As an Intricon client, you immediately understand that they are a multifaceted supplier with systems designed to support the full breadth of medical device manufacturing, ranging from material sourcing to finished device assembly, packaging, and labeling.
External Manufacturing, Associate Director
Medical Therapeutics Company
Since the onset of our partnership, Intricon has applied their extensive engineering knowledge and Quality Systems rigor to ensure the components manufactured will be of the highest quality and comply with the associated FDA and ISO requirements. Intricon’s staff are truly what makes the company so impressive and such a valued partner as illustrated via organization of project teams, effective inter and intra organizational communication, strong root cause investigations, and unsurpassed medical device manufacturing knowledge.
Associate Director, External Manufacturing
Gastrointestinal Enzyme-Based Product Company