Polymer & Metal 3D Printing
Perfect for surgical components, interventional tools, or ultra-small molded parts, our additive workflows reduce risk and move your device forward, faster.
Additive Manufacturing That Works Like It Belongs
We don’t treat 3D printing like a sideline. It’s tightly woven into our full-scale micromedical manufacturing ecosystem. Our additive workflows support:
• Fast, low-cost tooling and inserts
• Permanent jigs and fixtures for production lines
• Functional prototypes and early validation parts
• Small-run production of complex geometries
Less waiting. Less guessing. More getting it done.
Smarter Toolmaking Starts Here
Our automated 3D printing approach is built for agility:
• Reduces tooling build duration
• Slashes material and machining waste
• Makes quick turn insert replacements a reality
• Locks down IP and supply chain security
• Keeps your project moving—fast
Whether you need a custom fixture for molding or a validated insert in days, we’ve got the tools (and the tech) to make it happen.
Designed for the Real Demands of Medtech
Intricate geometries. Micro-scale details. Functional fit and clinical compliance. That’s our lane.
We apply 3D printing to build and iterate on:
• Sensor housings and wearable components
• Surgical instruments and device enclosures
• Microcatheter systems and interventional parts
With ISO 13485-certified facilities and in-house expertise, we ensure your components meet the highest standards—for both design and delivery.
Freedom to Design. Confidence to Scale.
Additive manufacturing gives you more control and more creativity—without sacrificing regulatory readiness. We help you:
• Rapidly test form, fit, and function
• Integrate multi-material capabilities
• Accelerate clinical timelines
• Move from prototype to production without handoffs
When combined with our broader manufacturing capabilities, 3D printing becomes a powerful tool, not just a process.
Seamless From Print to Production
At Intricon, additive manufacturing doesn’t sit on the sidelines. It’s part of an integrated, engineering-led ecosystem that supports every phase of your product lifecycle. We handle:
• CAD refinement and post-processing
• Risk mitigation and documentation
• Final assembly and cleanroom-ready workflows
From pilot runs to global distribution, we scale additive solutions with speed, quality, and care.
Ready to print smarter? Let’s build what’s next.
Micromedical Capabilities
With over 250 million components and assemblies produced per year, we partner with industry-leading medical device companies to build world-class products that improve people’s lives.
Custom EM Sensors & Assemblies
What we do: Custom electromagnetic sensor designs to address EM performance and size requirements.
Why it matters: Meet induction, resistance, sensitivity, and localization goals while seamlessly integrating within interventional devices.
Precision Molding
What we do: Fully-automated high-volume capabilities, best-in-class needle and insert molding capabilities
Why it matters: Reduces assembly steps, speeds up timelines, and lowers costs for efficient market entry.
Microelectronics
What we do: Microelectronic assembly and circuit design, incorporating ultra-fine pitch circuits with components down to 01005.
Why it matters: Improve performance, reduce cost, and scale efficiently.
Polymer and Metal 3D Printing
What we do: We manufacture high-precision additives for both polymer and metal components.
Why it matters: Accelerates development timelines, reduces material waste, and enables design for intricate medical device components.
Automation
What we do: Design and integrate custom automation into our processes and workflow.
Why it matters: Reduces assembly steps, speeds up timelines, and lowers costs for efficient market entry.
Microcatheters and Access Sheaths
What we do: Precision-engineered microcatheters and access sheaths designed for enhanced navigation, trackability, and compatibility with interventional devices.
Why it matters: Improves procedural efficiency, ensures patient safety, and supports next-gen minimally invasive medical treatments.
What Our Customers Are Saying
I feel lucky to have had such a great supplier for the past 3 years. We accomplished so much together, and I am very appreciative of Intricon’s hard work and commitment to us. Their collaboration and support, especially during the rough times, did not go unnoticed.
Senior Supplier Quality Engineer
Leading Medtech Company
Intricon was identified as our component supplier based on their reputation in the medical device industry, over molding capability, ISO-8 clean room manufacturing capacity, automation ability, and the expertise offered by their team. As an Intricon client, you immediately understand that they are a multifaceted supplier with systems designed to support the full breadth of medical device manufacturing, ranging from material sourcing to finished device assembly, packaging, and labeling.
External Manufacturing, Associate Director
Medical Therapeutics Company
Since the onset of our partnership, Intricon has applied their extensive engineering knowledge and Quality Systems rigor to ensure the components manufactured will be of the highest quality and comply with the associated FDA and ISO requirements. Intricon’s staff are truly what makes the company so impressive and such a valued partner as illustrated via organization of project teams, effective inter and intra organizational communication, strong root cause investigations, and unsurpassed medical device manufacturing knowledge.
Associate Director, External Manufacturing
Gastrointestinal Enzyme-Based Product Company